显示标签为“PVD vacuum plating”的博文。显示所有博文
显示标签为“PVD vacuum plating”的博文。显示所有博文

2017年1月9日星期一

Copper Plating-Magnetron Sputtering Vacuum Coating Equipments

Copper Plating-Magnetron Sputtering Vacuum Coating Equipments
Nowadays, PVD Vacuum Coating Equipments is more and more used in the metal plating field. such as copper plating and steel plating field.
In the electroless plating, electroless copper plating is very important. With the development of the electronics industry, in particular the demand for rapid development of computer, electronic communication equipment, and household appliances, double-sided and multi-layer printed circuit board is great.
The PCB hole metal from the complex requirements of electrical conductivity, weldability, coating toughness and economy, the non-copper perfectly. Further other non-metallic materials (such as plastic, ceramic, etc.), electroless copper plating applications also very wide. In the future, the aspect of non-metallic materials, metal, copper plating the amount of about 90%. Currently, the LSI chip production, instead of aluminum interconnects using electroless copper wiring width of less than 90nm.
Electroless copper plating solution from stability can be divided into low and high stability of electroless copper electroless copper stability; from the deposition rate to points, can be divided into low speed and high speed copper plating rate. The former deposition rate is generally 2μm / h ~ 4μm / h; the latter is generally 10μm / h.
High speed copper plating is generally used for semi-additive method or full-additive method directly thick steel plating, has been the rapid development of high temperature and low-temperature high-speed craft.
In recent years there has been differential copper plating method, namely through the pore walls of the PCB copper layer thickness is about the complex chemistry of the copper layer on the copper layer thickness finished school three times to 5 times, not only reduces the metallic copper consumption, but also reduce the cost, called the fourth milestone in the history of copper plating.
Electroless copper plating solution generally consists of copper, complexing agents, reducing and stabilizing agent.

2016年12月29日星期四

Vacuum coating equipment used at 8 o 'clock

Vacuum coating equipment used at 8 o 'clock
1. Building hardware, sanitary hardware (water tap). The door. The door shake handshandle. Sanitary ware, locks, metal hinges, furniture, etc
2. Watchmaking: can be used for watchcase. Strap coating, crystal products
3. Other hardware: hardware leather. Stainless steel tableware. Glass frame, cutting tools, moulds, etc....
4. Large workpiece, automobile wheel hub, stainless steel plate. Signs. Sculpture, etc
5, stainless steel tube and plate (all types) on the surface of
6, furniture, lamps and lanterns, hotel appliances
7, locks, handles, bathroom hardware, golf head, stainless steel tableware, blood and other hardware products of hard decoration film plating.
8, watch, strap, glasses, jewelry ornaments such as super wear-resistant decorative plating (gold and silver) nano film and film and nano laminated film.

2016年12月26日星期一

What are the applicable scope of the vacuum coating machine?

What are the applicable scope of the vacuum coating machine?
Vacuum coating machine has been widely used in plastics, craft gifts, packaging, clocks and watches, jewelry, automobile and other industries, marketing throughout the country. We are in the process of operation, has formed an orderly, perfect quality management system. Furnace can choose made of stainless steel, carbon steel, or their combination double water-cooling structure.
According to technological requirements to choose different specifications and types of vacuum evaporation coating machine equipment, its type resistance evaporation, electron beam evaporation, magnetron sputtering, magnetron reactive sputtering, etc. Jig operation form with rotation, orbit and orbit + rotation. Vacuum system by the mechanical pump, diffusion pump, oil pump, enlargement pump, roots pump and molecular pump crucible round and match them all kinds of pneumatic, etc.
Choose plating system way according to the technical requirement and forms, such as resistance evaporation magnetron source to target material and size of arc source, light coating machine measurement can choose digital intelligent vacuum gauge and its quality measurement regulation, and other measurement instruments, such as automatic pressure control instrument, etc. Film thickness measurement can choose square resistance measuring instrument, through rate meter, etc. Inflatable way can choose mass flowmeter, flow meter + needle valve and the corresponding gas valve, and can choose multiple gas pipeline and the corresponding flow parameters.

2016年12月19日星期一

Vacuum coating equipment coating machine

Vacuum coating equipment coating machine
Vacuum coating vendors would vacuum coating equipment vacuum coating when replace electroplating is the biggest challenge facing the diffraction properties of film layer preparation. Because the vacuum coating is done in a vacuum film preparation, film deposition is parallel to the evaporation source, workpiece must be in the face of the evaporation source, use widgets more structure, vertical plane of the... deposition rate even in preferable magnetron sputtering diffraction also is parallel to the plane of the evaporation source only one 5 of the deposition rate. More than this, the vacuum coating for the surface more artifacts or circular workpiece, cannot be used for complex artifacts, which are greatly limited the application of vacuum coating to replace water electroplating, slow down the pace of the application of vacuum coating of green environmental protection. For fasteners, the six sides need coating workpieces, usually using vacuum coating clips, hang card, will make the workpiece surface coating not blind spots, acid and alkali and water vapor and oxygen erosion, forming erosion point will aggravate corrosion of fasteners and so cannot use vacuum coating commonly used clamp fixed artifacts, hang card, and so on.
In order to solve this problem, this project designs a unique basket cage type workpiece, such as screw bolt fasteners in a workpiece in the basket, basket inside the cloth has a flip flap, when the basket cage workpiece cycloid reciprocating motion, fasteners, form the new face of sedimentary source side, multi-layer flip, so as to realize uniform coating of every side of fasteners.

2016年12月14日星期三

Multicellular structure characteristics and industrial application of coating machine

Multicellular structure characteristics and industrial application of coating machine
First introduces the classification of the coating technology, the structure characteristics of hard and soft substrate coating equipment and multicellular systems, modern winding coating machine, single room, double room and three chamber vacuum design, secondly introduces linear and cluster type multicellular structure characteristics of the coating machine, t...he last large vacuum coating equipment industry application and the progress are described.
The structure characteristics of hard and soft substrate coating equipment and vacuum chamber system more winding coating machine on the flexible material is continuous coating large specialized equipment. Whether to adopt the atmosphere to the atmosphere (air - to - air) or semi-continuous, basically see plated substrate thickness, productivity and economic benefits to comprehensive consideration of the equipment. Coating for paper and polymer and steelskin belt areas this scheme has certain advantages, the vacuum coating the coating of large area, some new varieties, more than in winding coating machine.
Generally fall into two categories:
(1) the capacitor, packaging and decoration such as vacuum coating.
(2) the thermal insulation, heat reflection or magnetic storage products vacuum coating.

2016年12月8日星期四

Vacuum coating machine with stainless steel pneumatic valve

Vacuum coating machine with stainless steel pneumatic valve
Stainless steel vacuum coating machine pneumatic valve works by rotary valve love to make the valve flow or occlusion. Pneumatic valve switch light, small size, can be made into large-caliber, reliable sealing, simple structure, easy maintenance, and spherical sealing surface often in the closed state, can not easily be eroded media, has been widely used in various industries.
Stainless steel vacuum coating machine pneumatic ball and plug valves belong to the same type, only its closure member is a sphere, the sphere rotating around the center line valve to achieve open, and close a valve.
Stainless steel vacuum coating machine pneumatic valve in the pipeline is mainly used for cutting speed, distribution and change the direction of flow of the medium. Pneumatic valve is a new type of valve is widely used in recent years, it has the following advantages:
1. Fluid resistance, its drag coefficient with the same pipe lengths are equal.
2. Simple structure, small size and light weight.
3. Compact and reliable valve sealing surface material widely used plastic, sealing, in true 4. Easy to operate, opening and closing rapidly, from fully open to fully closed as long as the rotation of 90 °, to facilitate remote control.
5. Easy maintenance, simple pneumatic valve structure, seals are generally activities, the removal replacement is more convenient.
6. When fully open or fully closed, the sealing surface and the dielectric isolation ball and seat, through the media, will not cause erosion of the valve sealing surface.
7. Wide range of applications, from small diameter to a few millimeters to a few meters from high vacuum to high pressure can be applied.
Stainless steel pneumatic valve has been widely used in various sectors of petroleum, chemical, power generation, paper, nuclear, aviation, rockets, as well as people's daily life.

2016年12月5日星期一

Aluminum vacuum machine vacuum metallized

Aluminum vacuum machine vacuum metallized
Aluminized wide range gradually, with the development of modern industry, vacuum aluminum to meet the market demand is growing, more and more widely aluminized market, according to incomplete statistics, there are or will be invested plated enterprise aluminum industry projects hundreds, some huge scale, vacuum aluminum machine is very advanced.
Vacuum metallized paper jam: vacuum metallized paper jam is a metallic cardboard, which jams bright color, has a strong sense of metal, bright and elegant, in recent years a popular novel, advanced packaging materials.
Vacuum aluminum paper according to the production process and transfer into direct evaporation deposition method, also known as paper aluminum and aluminum membrane surface. Transfer method is placed after the PET film aluminum vacuum aluminum, glue and paper accord, in the PET film was peeled off and transferred to the surface by the action of cardboard glued aluminum molecules; direct deposited directly in aluminum vacuum machine direct plating methods made inside the vacuum chamber. Compared to the direct deposition, transfer evaporation method has the following features: You can produce a variety of patterns of the security vacuum aluminum cardboard, you can take advantage of the flatness of PET film makes more bright metallic luster paper.
Development: vacuum aluminum foil packaging materials gradually replaced the composite paper as a substrate, it is an environmentally friendly green packaging materials, because it itself can be recycled, biodegradable in soil and other characteristics. The first in the Western part of the country in the food, tobacco, daily necessities, toys, gift wrap, basically replacing the traditional vacuum metallized plastic film.
Aluminum vacuum coating system equipment as infrastructure aluminized and indispensable need to be customized or purchased finished, please contact customer service.

2016年11月30日星期三

For the characteristics of arc ion plating machine coating and effect

For the characteristics of arc ion plating machine coating and effect
Now used in many electronic devices used in the city to the surface treatment, especially glass, lens this category has the gloss and the luminosity of high material, at present most of the surface coating method was adopted to process them. The vacuum coating machine is coating the surface of the main processing equipment, and said to the vacuum coating machine, in fact, n...ow most of the projector, mobile phone, computer electronic products are used in the coating machine.
Multi arc ion plating machine is adopted, high current, low voltage arc discharge technology equipment, this machine is specialized in the system of plating on the surface of the metal, glass, ceramics and other hard metal film, metal compound film and decorative film. Has the gloss of metal, glass surface, is not only so, this kind of coating material can also provide other items more stable isolation effect, to ensure that the surfaces will not direct contact with the outside world, which is "erosion". The current ion coating machine has the pumping speed fast, vacuum stability, large loading capacity, good coating uniform characteristics. But as a kind of typical vacuum coating machine, this machine with the principle of ion plating

2016年11月27日星期日

How do you know the vacuum coating machine is good or bad

How do you know the vacuum coating machine is good or bad
Which you can see, the development of vacuum coating technology of vacuum coating machine and vacuum coating is closely tied to the successful development of oil.
This is decided by the effect of vacuum coating of oil. In the process of vacuum coating, vacuum coating machine coating of oil to play the role of a strong bonding pieces and metal film plated (i.e., as the plating pieces of floor coating); After vacuum coating, should be coated with a layer of oil coating on the surface of the plating, then the oil and protect the metal film and dyeing effect (i.e., as a plating coating). Most of the material before a coating, must be coated with a thin layer of oil coating on the surface of the plating, thoroughly dry again after coating, otherwise, the plating on the metal film off, with the hand gently wipe away.
Vacuum coating machine is good or bad decision factors:
In the process of vacuum coating, coating quality depends greatly on the quality of the coating. Through the application of vacuum coating technology, plastic surface metallization, combine organic materials and inorganic materials, greatly improved its physical and chemical properties.

2016年11月22日星期二

Vacuum coating factory introduction of vacuum coating machine

Vacuum coating factory introduction of vacuum coating machine

Vacuum coating machine mainly refers to a kind of need to be done under high vacuum coating, including many types, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD laser sputtering deposition and so on many kinds. The main idea is divided into evaporation and sputtering.
Organs of vacuum coating machine order
1. Close the high vacuum header, molecular pump.
2. Stay molecular pump to 50, in turn off valve, former level, high mechanical pump, this time takes about 40 minutes.
3. Below 50, to maintain the pump.
Vacuum coating machine
1. Building hardware, sanitary hardware (water tap). The door. The door shake handshandle. Sanitary ware, hardware hinges, furniture, etc.
2. Watchmaking: can be used for watchcase. Strap coating, crystal products.
3. Other hardware: hardware leather. Stainless steel tableware. Glass frame, cutting tools, moulds, etc.
4. Large workpiece, automobile wheel hub, stainless steel plate. Signs. Sculpture, etc.
5, stainless steel tube and plate (all types) on the surface of
6, furniture, lamps and lanterns, hotel appliances.
7, locks, handles, bathroom hardware, golf head, stainless steel tableware, blood and other hardware products of hard decoration film plating.
8, watch, strap, glasses, jewelry ornaments such as super wear-resistant decorative plating (gold and silver) nano film and film and nano laminated film.

2016年11月20日星期日

Various working principle of Vacuum coating equipments

Various working principle of Vacuum coating equipments
Vacuum coating equipments can be divided into: evaporation vacuum coating equipments, magnetron sputtering vacuum coating equipments and ion plating vacuum coating equipments.
Evaporation vacuum coating machine working principle is to put the coating materials into the vacuum chamber,heating to evaporate the evaporation source, when the mean free path of molecules is greater than the linear dimensions of the evaporation vacuum coating chamber, atomic and molecular vapor escaping from the surface of the evaporation source, little impact and impede other molecules or atoms, can be plated directly to the surface of the substrate, due to the low temperature of the substrate, and then condense on film.
Magnetron Sputtering vacuum coating machine is formed by a vacuum glow discharge, accelerate the positive ions bombard the target so that the sputtering phenomenon caused by the surface, so that the target surface deposition of particles emitted onto the substrate to form a film.
Multi-arc ion vacuum plating machine is the use of a vacuum arc discharge evaporation source count for technology that ignited the evaporation source (cathode) in a vacuum environment, between the anode and the formation of a self-sustaining arc discharge, both cathode material released from the cathode arc shining point ions. Since the current local concentration, the Joule heat generated by the cathode material locally explosively into plasma, under the influence of operating bias of a compound with the reaction gas, and the deposition is formed on the surface plated layer.

2016年11月13日星期日

Analysis Principle vacuum coating equipment

Analysis Principle vacuum coating equipment
Principle is the principle of magnetron sputtering vacuum coating equipment , as follows:
Colliding electrons accelerated in the electric field toward the substrate during in and argon atoms, a large number of ionized argon ions and electrons, the electrons onto the substrate. Argon ions accelerated in the electric field bombardment target, a large number of target atoms sputtered, neutral target atoms... deposited in a film on the substrate.
Secondary electrons accelerated toward the substrate in the process influenced by the magnetic force of the magnetic field Lorenzi, bound within plasma region near the target surface, a high plasma density region, under the effect of the secondary electrons around the magnetic field the target surface in a circular motion, the motion path of the electrons is very long, constantly in motion the process of collision ionization of argon atoms with a large amount of argon ion bombardment target, after several collisions electron energy decreases, get rid of the shackles of the magnetic field lines , away from the target, eventually deposited on the substrate.
Magnetron sputtering is bound to a magnetic field and to extend the path of movement of electrons, the electrons change the direction of motion, increase the ionization rate of the working gas and the efficient use of energy of the electron vacuum coating apparatus.
Electronic destination just substrates, the vacuum chamber wall and the target source anode is electronic home. But generally the vacuum chamber and the substrate and the anode potential in the same. Interaction between magnetic field and electric field so that a single spiral electron trajectory in three dimensions, and not only in a circular motion in the target surface. As for the type of the target surface sputtering the circumferential contour, and that the magnetic field lines are targets of the circumferential shape of circular. Distribution of magnetic field lines in different directions will film a great relationship.
Coating machine manufacturers said, not only in the interaction mechanism magnetron sputtering magnetic and electric fields of work, multi-arc plated target ion source, a plasma source and so work under this principle. The difference is that the electric field direction, voltage and current magnitude only.

2016年11月10日星期四

Car paint coating merchants to introduce the benefits of the coating

Car paint coating merchants to introduce the benefits of the coating
Application of coating on the eyes, coating are commonly used in the camera lens, such as myopia, hyperopia, presbyopic glasses corrective lenses.
Coating is very thin, transparent film on the surface plating. The purpose is to wish to reduce the reflection of light, increase light transmittance, anti-ultraviolet radiation and minimizing down, ghost; Different colors of coating, also make different imaging color balance. In addition, the coating can be delay aging lens, color changing time.
Application in automobile, coating and beauty is the highest measures of protection of paint, can avoid oxidation, to brighten up to the paint, acid and alkali resistance, oxidation resistance, resistance to ultraviolet radiation, such as multiple functions. Because itself is a kind of inorganic membrane materials, no damage to paint.
In to the car coating, the color of its body due to aging embrittlement of paint and corrosion formation of oxide layer will go away for years. Can increase the surface hardness, avoid scratches and small aperture. Hold time is longest, about more than a year.
Coating is not perfect, the brightness is inferior to seal glair when finished plating membrane, therefore is not suitable for love beautiful juyou, vehicle coating price in one thousand yuan of above.
The principle of coating, the coating is mainly in order to reduce the reflection. In order to improve the light transmittance of lens and the quality of the image, in the modern lens to the lens coating manufacturing process. Lens coating is according to the principle of optical interference, on the lens surface plating layer thickness of about a quarter wavelength of the material (usually a fluoride), make the lens to the wavelength of light reflection to a minimum. Obviously, a membrane only work on a light, and multi-layer coating can work on a variety of colours. Multilayer coating with different materials usually repeatedly on lens surface plating layer with different thickness. Multilayer coating can greatly improve the light transmittance of the lens, for example, without coating on the surface of the lens every reflectivity of 5%, after the single layer coating down to 2%, and the multi-layer coating can be down to 0.2%, in this way, can greatly reduce the diffuse reflection between each camera lens, so as to improve the contrast of image and Octavia degrees.

2016年11月6日星期日

How much arc ion coating machine furnace structure

How much arc ion coating machine furnace structure
Vacuum evaporation coating machine vacuum equipment used by the structure of the material, should have a certain vacuum performance and some necessary performance. With sufficient air tightness. Manufacture vacuum equipment used materials must be compact structure, the material surface and internal shall not have cracks, holes or other defects may cause leakage. To avoid using porous, rough structure of the material, material absorption and adsorption gas should be less as far as possible, and easy for deaeration, make the material in a vacuum has smaller abandon rate; Saturation vapour pressure is low enough, without affecting the vacuum degree of system; Good mechanical strength.
  Can splash control sputtering coating machine must have enough mechanical strength and stiffness, the pressure difference under the not damage and deformation under the working conditions; Material should be used in the chemical stability is good, not easy to oxidation and corrosion, does not react with a working medium in the system. Temperature stability is good. Could reach in the working process of the maximum and minimum temperature range, can maintain the vacuum performance, mechanical properties, physical properties, and chemical properties. Easy cleaning \ processing, easy to get high smooth surface.

2016年11月2日星期三

Ion plating is what

Ion plating is what
Ion plating processing including sputtering deposition and ion plating in two ways. Ion sputtering coating is a kind of coating method based on ion sputtering effect, applicable to the alloy membrane and compound membrane plating system. Splash control sputtering coating machine
  Ion plating is in vacuum evaporation coating and sputtering coating developed on the basis of a new technology of film coating, will all kinds of gas discharge mode is introduced into the field of vapor deposition, the vapor deposition process is carried out in the plasma. Particle energy ion plating has greatly increased the membrane layer, can obtain more excellent performance of membrane layer, expanded the application field of "thin film". Is a fast-growing, popular with people of the new technology.
  Ion plating is characterized by: coating, artifacts (substrate) with negative bias, the artifact is always affected by high-energy ion bombardment. Good form membrane layer of film adhesion, good film layer winding plating, membrane organization more controllable parameters, membrane layer overall high energy particles, easier for deposition reaction, can get compound membrane layer at lower temperatures.

2016年10月31日星期一

Vacuum coating machine to change the plastic industry

Vacuum coating machine to change the plastic industry
Plastic products surface metallization, applications will be more extensive. Vacuum coating on the surface of the plastic parts can be divided into functional coating and decorative coating. As a functional coating, it can improve the physical and chemical properties on the surface of the plastic parts, such as the size of the plastic parts can be improved stability, electrical conductivity, etc.; As a decorative coating, can make the plastic parts surface with metallic luster, and according to the needs of actual decoration create a different color, such as gold, bronze and metal red, metal green, blue, etc., specific see sample show.
Vacuum evaporation coating machine is the most widely in the application of plastic products. Plastic has easy molding, low cost, light weight, no corrosion and other characteristics, widely used plastic products, but because of its disadvantages restricted the expand application, such as not beautiful, easy to aging, poor poor mechanical properties, heat resistance, bibulous rate is higher. Through the application of vacuum coating technology, plastic surface metallization, combine organic materials and inorganic materials, greatly improved its physical and chemical properties. The main advantages are
A, easy to clean, no dust collection;
Second, make plastic surface conductivity;
Three, improve beautiful, smooth surface, the metallic color, adornment sex is greatly improved;
Fourth, reduce water absorption, the larger the number of light coating machine, the less pinhole, bibulous rate is lower, product is not easy to deformation, improve the heat resistance;
Fifth, improve the surface hardness, the original plastic surface than metal soft and vulnerable, through vacuum coating, hardness and wear resistance increase greatly;
Six, improve the weatherability, general plastic in the outdoor aging fast, the main reason is caused by ultraviolet irradiation, and after plating aluminum, aluminum with ultraviolet the strongest reflection, therefore, the weather is greatly increased.

2016年10月26日星期三

The influencing factors on the quality of the vacuum coating machine coating

The influencing factors on the quality of the vacuum coating machine coating
Should often clean vacuum chamber, vacuum environment to maintain the health: vacuum health health is first cavity gas. The cavity gas should have enough purity and stability. The second is cavity body health. Cavity should keep the corresponding cleanliness. There can be no dust, waste metal scraps. Because of the metal vapour and gas ionization can make cavity adhesion dirt, should keep clear of in time. Otherwise, accumulate over a long period will be more difficult to remove. Only guarantee the vacuum health can guarantee the quality of coating.
The stability of the gas flow: only the stable flow to maintain the stability of cavity environment, to ensure stable temperature, the thermal stress in the film by uniform stability, ensure effective membrane adhesion strength.
  The stability of the vacuum, vacuum degree to produce a great impact on the various types of production process. The coating process is no exception. Such as material in vacuum, the boiling point is lower than in the atmosphere, under the condition of vacuum can lower the temperature of the material needed for a large amount of evaporation, and in the vacuum coating interior coating material can be evaporated at lower temperatures. Corresponding less oxygen in low vacuum area, the possibility of oxidation was greatly decreases, and vacuum coating can get high purity has the practical value of the coating layer. So the stability of the vacuum degree can effectively guarantee the experiment parameters, ensure the quality of coating.
   Circulating water cooling in time (mainly pump can work properly) : an effective cooling circulating water is also a stable experimental conditions and the experimental parameters. The main equipment is pump. So in determining the water tank filled with water under the premise of enough to ensure the normal work of the pump.

2016年10月23日星期日

Vacuum equipment widely used?

Vacuum equipment widely used?
Vacuum equipment widely used? Vacuum now this phrase has been widely applied to various fields, vacuum purpose is to protect, vacuum is one of the most clean, the limits of a vacuum there is no pollutants, make the product reduce the impurity hit, and thus to minimize damage and to make up for insufficient and defect in normal circumstances, it is also very bullish on and love the cause of the vacuum of the masses.
Some products, for example, when the coating if exposed to air, will react and air inside of gas and dust, but the use of vacuum coating equipment can avoid these problems.
For food, vacuum can be stored for a long time don't let bad food, the food in vacuum drying, easy deliquescence can keep the same number of cases.
, so to speak, not only in the industrial production, even in daily life, we all can't leave dependence on vacuum, the vacuum equipment manufacturing is based on this, r&d and production of various types of vacuum equipment manufacturers must deeply realize that what's the purpose vacuum, vacuum coating machine, the company said only know that, in the research and development of vacuum equipment modification, don't deviate from the track, can be developed are more likely to make people satisfied with the products.

2016年10月20日星期四

Vacuum evaporation coating machine and the magnetron sputtering plating aluminum function

Vacuum evaporation coating machine and the magnetron sputtering plating aluminum function
Vacuum evaporation coating machine and magnetron sputtering plating aluminum function, electron beam evaporation vacuum coating machine and magnetron sputtering plating aluminum function analysis research, in order to obtain features outstanding semiconductor electrode Al film, we optimized technical parameters, the preparation of a series of superior function of Al thin films. Through theoretical calculation and function test, analysis compared the vacuum coating equipment, electron beam evaporation and magnetron sputtering characteristic of two kinds of method preparation of Al film.
Strict control of Al film thickness is very important, because the thickness of Al film will directly influence the other functions of the Al film, and then influence the reliability of semiconductor devices. About the high back pressure power tube, its high working voltage, current, not necessarily the thickness of the metal film will form into Al membrane current density per unit area is too high, easy to burn. On semiconductor equipment normally, Al thin layer, the continuity of the membrane is poorer, island shaped or mesh structure, lead to pressure welding lead hard, not easy pressure welding or bonding not firm, and then affect the rate of finished product; Al layer too thick, resulting in lithography graphics can't see, when a difficult and prone to marginal corrosion and corrosion "article".
Selects the electron beam evaporation vacuum coating machine, planetary organization uniform rolling when packing film, the probability of each substrate in the accumulation of Al film equality; Planet group gathering in the pot steamed originate, each substrate accumulation rate under vacuum must be flat. Selection of vacuum coating machine magnetron sputtering deposition method, because of accumulation can target current and voltage control, is also sputtering power can regulate and control, so the film thickness has good controllability and repeatability, and can be made in larger appearance even thickness of film.
Reflect the Al film and substrate adhesion between each other forces, it is also an important factor to ensure equipment is durable. Vacuum coating equipment sputtering atom energy is 1 to 2 orders of magnitude higher than evaporation atomic energy. Vacuum coating machine energy accumulation of sputtering atom in the substrate is much taller than evaporation atomic energy conversion, high heat, some high-energy sputtering atom occur, different degree of written representation forms a layer of sputtering atom in the substrate and the substrate layer the amalgamation of the pseudo dispersed to each other, and, in the process of vacuum coating equipment film-forming substrate and activation has been in the plasma is clean, clear the sputtering atom adhesion is not strong, purification and activate the substrate surface, enhanced sputter atoms and substrate adhesion, thus higher sputtering Al film and substrate adhesion.

2016年10月13日星期四

Non-conductive vacuum coating decoration process quality analysis

Non-conductive vacuum coating decoration process quality analysis
In recent years, electronic communications product renewal speeds up, the appearance of the consumers for this kind of product demand is higher and higher, the use of vacuum coating decoration process can make the surface of metallic simple sense at the same time, it can improve the product surface wear resistance and impact resistance performance. However, the use of vacuum coating decoration, in electronic communication products plating metal layer on the surface but will make its shell has a conductive performance, serious impact on the communication function of electronic communication products. Therefore, the use of non-conductive vacuum coating decoration process become inevitable choice.
Non-conductive vacuum coating applied to the plastic products surface decoration decoration process, especially in electronic communication products, plastic shell surface decoration has significant advantages, however, use non-conductive vacuum coating plastic products surface decoration, and compared to the conventional vacuum coating decorative surface of the plastic products, there is an obvious quality problem, restricts the non-conductive vacuum coating technology promotion and application of the following will discuss non-conductive vacuum coating decoration process of typical defects are analyzed, and the quality defects summarizes the related countermeasures.