What are the applicable scope of the vacuum coating machine?

What are the applicable scope of the vacuum coating machine?

Vacuum coating machine has been widely used in plastics, craft gifts, packaging, clocks and watches, jewelry, automobile and other industries, marketing throughout the country. We are in the process of operation, has formed an orderly, perfect quality management system. Furnace can choose made of stainless steel, carbon steel, or their combination double water-cooling structure.
According to technological requirements to choose different specifications and types of vacuum evaporation coating machine equipment, its type resistance evaporation, electron beam evaporation, magnetron sputtering, magnetron reactive sputtering, etc. Jig operation form with rotation, orbit and orbit + rotation. Vacuum system by the mechanical pump, diffusion pump, oil pump, enlargement pump, roots pump and molecular pump crucible round and match them all kinds of pneumatic, etc.
Choose plating system way according to the technical requirement and forms, such as resistance evaporation magnetron source to target material and size of arc source, light coating machine measurement can choose digital intelligent vacuum gauge and its quality measurement regulation, and other measurement instruments, such as automatic pressure control instrument, etc. Film thickness measurement can choose square resistance measuring instrument, through rate meter, etc. Inflatable way can choose mass flowmeter, flow meter + needle valve and the corresponding gas valve, and can choose multiple gas pipeline and the corresponding flow parameters.

Aluminum vacuum machine vacuum metallized

Aluminum vacuum machine vacuum metallized

Aluminized wide range gradually, with the development of modern industry, vacuum aluminum to meet the market demand is growing, more and more widely aluminized market, according to incomplete statistics, there are or will be invested plated enterprise aluminum industry projects hundreds, some huge scale, vacuum aluminum machine is very advanced.
Vacuum metallized paper jam: vacuum metallized paper jam is a metallic cardboard, which jams bright color, has a strong sense of metal, bright and elegant, in recent years a popular novel, advanced packaging materials.
Vacuum aluminum paper according to the production process and transfer into direct evaporation deposition method, also known as paper aluminum and aluminum membrane surface. Transfer method is placed after the PET film aluminum vacuum aluminum, glue and paper accord, in the PET film was peeled off and transferred to the surface by the action of cardboard glued aluminum molecules; direct deposited directly in aluminum vacuum machine direct plating methods made inside the vacuum chamber. Compared to the direct deposition, transfer evaporation method has the following features: You can produce a variety of patterns of the security vacuum aluminum cardboard, you can take advantage of the flatness of PET film makes more bright metallic luster paper.
Development: vacuum aluminum foil packaging materials gradually replaced the composite paper as a substrate, it is an environmentally friendly green packaging materials, because it itself can be recycled, biodegradable in soil and other characteristics. The first in the Western part of the country in the food, tobacco, daily necessities, toys, gift wrap, basically replacing the traditional vacuum metallized plastic film.
Aluminum vacuum coating system equipment as infrastructure aluminized and indispensable need to be customized or purchased finished, please contact customer service.

The influencing factors on the quality of the vacuum coating machine coating

The influencing factors on the quality of the vacuum coating machine coating

Should often clean vacuum chamber, vacuum environment to maintain the health: vacuum health health is first cavity gas. The cavity gas should have enough purity and stability. The second is cavity body health. Cavity should keep the corresponding cleanliness. There can be no dust, waste metal scraps. Because of the metal vapour and gas ionization can make cavity adhesion dirt, should keep clear of in time. Otherwise, accumulate over a long period will be more difficult to remove. Only guarantee the vacuum health can guarantee the quality of coating.
The stability of the gas flow: only the stable flow to maintain the stability of cavity environment, to ensure stable temperature, the thermal stress in the film by uniform stability, ensure effective membrane adhesion strength.
  The stability of the vacuum, vacuum degree to produce a great impact on the various types of production process. The coating process is no exception. Such as material in vacuum, the boiling point is lower than in the atmosphere, under the condition of vacuum can lower the temperature of the material needed for a large amount of evaporation, and in the vacuum coating interior coating material can be evaporated at lower temperatures. Corresponding less oxygen in low vacuum area, the possibility of oxidation was greatly decreases, and vacuum coating can get high purity has the practical value of the coating layer. So the stability of the vacuum degree can effectively guarantee the experiment parameters, ensure the quality of coating.
   Circulating water cooling in time (mainly pump can work properly) : an effective cooling circulating water is also a stable experimental conditions and the experimental parameters. The main equipment is pump. So in determining the water tank filled with water under the premise of enough to ensure the normal work of the pump.

How a full range of vacuum coating machine equipment maintenance

How a full range of vacuum coating machine equipment maintenance

Continuous use of more than 12 months for vacuum coating equipment, the inside of the pumping speed will be slow, that is about to do a good job cleaning in a timely manner. First filling the air, down connection pipe, unload electric furnace plate and nozzle. Pump cavity and pump gallbladder points three times cleaning, use gasoline to clean again, first with detergent to clean it again, then clean with clear water thoroughly clean. After being dried, rejoin the pump oil, packed pump, and put back into the body, can restart. Before restarting, attention should be paid to leak detection work. Start the maintain pump, close the door, after a few minutes, observe whether diffusion pump part of the vacuum degree is 6 x10 palmer, otherwise for leak detection. Check whether the connection place o-ring seal, or crush seal ring. Eliminate leakage hidden trouble is heating, or diffusion pump oil will burn ring, unable to enter the working state.
Each completed more than 200 coating procedures for vacuum coating equipment, should be a clean the studio. Multi arc ion plating factory house that swab repeatedly with caustic soda saturated solution vacuum chamber wall, (pay attention to safety can not direct contact with caustic soda solution, so as not to burn) purpose is to make up the membrane material plating aluminum react with caustic soda, membrane layer falls off after reaction, and release hydrogen, reoccupy clear water clean vacuum chamber and a cloth stained with gasoline to clean the dirt in the valve, if you need a light coating machine, please contact us, price concessions, service is good.
Thick in the vacuum coating equipment should change new oil pumping work continuously for 30 days. The old oil discharged completely within the pump. Screw bolt playback oil, add new oil to the quantitative.

Vacuum coating machine market purposes

Vacuum coating machine market purposes

Many consumers concept of vacuum coating machine is not very understand, don't know the market use of vacuum coating machine, vacuum coating machine actually there are plenty of derivatives, and is closely related to the consumer, we are looking for coating machine friends generally in the following industries: a class is adornment is given priority to, highlight its decorative function, commonly used in coating plastic toys gift packaging, mobile phone shell, shell on digital products, Windows, gold-plated ceramic tile, etc.
Another kind is give priority to in order to function, highlight the function of the coating application. Will be using the following industry: solar thermal collectors, glasses and the lens of anti-reflection against high, following from the anti-radiation shielding, cutting tool plus hard, mould and hard.
More than two types of industries have close relationship with vacuum coating machine, so in the life, vacuum coating machine is very important.

Vacuum coating machine to use plastic material properties

       

 Coating is the main form of the surface finish for the goods, also suit to use in surface treatment to metal materials, crystal materials and the processing of the conductor material. But when it comes to coating, now the two main aspects, respectively is coating machine and coating material, coating machine, vacuum coating machine now is the mainstream of surface treatment equipment. To use this for some metal materials or crystal materials mechanical processing, can make the surface of objects have a thin film, and generally do not pay attention to is difficult to see, this is also the vacuum coating technology development and the effect.
And speaking of vacuum coating, vacuum coating machine now mainly used in coating material is plastic material, the main value of the material performance is its plasticity is very high. High plasticity make this kind of material can form more soft membrane, and very thin, which makes coating mechanical surface coating on the items, can form a thin film layer, close to the object surface, and the plastic itself also has certain corrosion resistance, so also has certain protective effect to use, to the surface protection effect of items also have reflected, and general sticker is similar.

CJHL series magnetron sputtering and Multi-arc ion vacuum coating machine

  

Operational principle:
CJHL Series Magnetron Multi-arc Vacuum Coating Machine is integrated by multi-arc ion coating and magnetron sputtering coating deposition technologies, It equipments with planar targets or  cylindrical targets . It not only have the High ionization rate, High deposition rate of the ion coating way. But also have the low temperature and high stability .Especially applies to all kinds of metal films, multi-layer film, alloy film chemicals, such as coating the super-hard wear-resistant film, anti-corrosion film and decorative film (gold, silver, black, red, blue, green and other colors), the multilayer films can
be coated in combining with the magnetron sputtering technology, stainless steel, aluminum, titanium, tungsten and other metal films can also be coated, such as TiN, TiC, TiCN, TiAlN, CrN, CU, AU, diamond film (DLC), decorative film ,metal film  , nonmetal film and its compound layer and the composite film.
Application field:
It applies to hardware, glass crafts, ceramic crafts, such as watches, mobile phone metal shell, sanitary ware, mould, electronic products, crystal glass, glasses, cutlery, knives and so on. You can make super-hard wear-resistant film coating, anti-corrosion film, decorative film (gold color, rose gold, brown, brown, bronze, blue, black, white, gray and other colors), it combined with magnetron sputtering technique can be plated the multilayer composite membrane and manufactured plated stainless steel, aluminum, titanium, tungsten and other metal films may be manufactured as coated TIN, TIC, TICN, TIALN, CRN, CU, AU, diamond film (DLC), decorative film metal , film and non-metallic composite coating film and its compounds film.
Main Feature:
1. it equipments cryogenic ion secondary source, some substrate without heating the material , It can directly do the cold plating film at room temperature, save energy, increase productivity.
2. the maximum of the temperature  for tool coating chamber can  600 degrees ，In addition to the tool Coater coating applications require heating device, other applications do not need the device.
3. High deposition rate, High coating speed, It can be widely used to do the decorative coating, functional coating on a variety of products . so it is a ideal equipment to do the high-grade and best coating for mass production.
4. Magnetron sputtering principle is based on the theory of the cathode  glow discharge , it expend the cathode surface magnetic field near the work piece surface. Then it improves the sputtered atom ionization rate. It keeps the magnetron sputtering  uniformity , also can improve the surface shining effect.
5,. The arc plasma evaporation source is reliable, it can work under 40A current in optimizing the cathode and the magnetic field structure , . It will happen atomic diffusion between the coating and the material. It also has the advantages that Ion Beam Assisted Deposition.
6, Vacuum pumping system, electric control system and complete vacuum coating system can be customized according to user requirements.

ZF series Evaporation vacuum coating machine

  Reasonable configuration for the vacuum system. High pumping speed, high efficiency, energy saving, full automatic process controller can be simple, reliable, beautiful.
 operational Principle :
The evaporation material (for example: Aluminum wire) vaporized and evaporated by high joule heat coming from high-resistance (heating elements), Vaporized aluminum material deposit on the surface of the substrate forming film.
product category:
ZF series evaporation vacuum coating machine including all kinds of the models ,for example:
Vertical single door type
Vertical double door type
Horizontal double door type
Square advertising board evaporation coating machine
Silicone oil protective film evaporation coating machine
Rainbow color evaporation coating machine
Inner coating evaporation coating machine
Laboratory/small size evaporation coating machine
   Application field :
1) It can be widely used to do the decorative coating and function coating on the surface of  plastic ,ceramic, glass , resin, candle and metal material .
2) high efficiency ,full automatic ,integrating the vacuum technology, evaporation coating and electromechanical integration technology together . Its an ideal equipment to do the high-grade decorative coating .
3) It can be widely used in Crafts, gifts, hardware appliances, accessories and electronics, machinery, light industry and other industries

 Main feature:
1） Variety of structure: vertical type; horizontal type; single door type; double-door type.
2） Equipped with1-2 sets new model evaporation electrode, easy installation and discharge, convenient maintenance. Work rack flexible and reliable by public rotation of gear transmission structure.
3） Reasonable configuration for the vacuum system. High pumping speed, high efficiency, energy saving, full automatic process controller can be simple, reliable, beautiful.
Main Configuration:
(1)  Variety structure: vertical type, horizontal type, single door, double-door, the vacuum chamber made by SUS 304 or high quality carbon steel. The vacuum chamber range from Φ600mm to Φ2200mm
(2)  Vacuum system including: mechanical pump; diffusion pump, roots pump, diffusion pump with cooling trap, or adopts molecular pump that have the save energy, no pollution, no noise, high efficiency advantages.
3) Coating system adopts 1-2 sets new model structure Copper electrode resistance evaporation system & power
4) Auxiliary vacuum system uses Low temperature steam trap.
5) The electronic control system has the sound and light alarm device when circuits overload, it cutoff of gas or water.
6) the control system (touch screen +PLC ) can real-time display the detailed parameter ,the whole process can be full-automatic controlled ,automatic storage process parameters

Vacuum Coating machine model	ZF-1400	ZF-1600	ZF-1800	ZF-2000
Inner size of the   coating room （mm）	Ф1400*1900	Ф1600*2000	Ф1800*2000	Ф2000*2200
Rotation diameter of work piece rack*the length of axis*the Qty of axis	Ф450*1700*6	Ф480*1700*6	Ф580*1700*6 Ф490*1700*8 Ф450*1700*9	Ф540*1900*8
Pumping speed	It will take less than 7 minutes from air pump to 2*10-2Pa
Ultimate vacuum	8*10-4Pa
Vacuum pumping system	KT-800+ZJP-600+H-150 +2X-15A	2*KT-800+ZJP-1200 +H-150+2X-30A	2*KT-800+ZJP-1200 +H-150+2X-30A	2*KT-800+ZJP-1200+ 2*H-150+2X-30A
power	60KW	85KW	85KW	100KW
Control mode	Manual, semi-automatic and fully automatic control; Control panel use Chinese and English language
Equipment size（m）	4.6*6*2.85	5*7*2.85	6*8*2.85	8*8*3

Vacuum Coating Machine model	ZF-500	ZF-800		ZF-1000	ZF-1200
Inner size of the   coating room （mm）	Ф500*500	Ф800*800		Ф1000*1200	Ф1200*1200
Rotation diameter of work piece rack*the length of axis*the Qty of axis	Ф150*400*3	Ф220*500*6		Ф240*700*6	Ф395*900*6
Pumping speed	It will take less than 7 minutes from air pump to 2*10-2Pa
Ultimate vacuum	8*10-4Pa
Vacuum pump system	KT-300+2X-30A	KT-400 +2X-70A		KT-500+2X-70A+2X-8A	KT-500+ ZJP-300+2X-70A+2X-8A
power consumption	15KW	20KW		35KW	40KW
Control mode	Manual, semi-automatic and fully automatic control; Control panel use Chinese and English language
Equipment size（m）	1.25*1.6*2		2*2.2*2	2.5*2.2*2	2.8*2.5*2
Remark: As for the PLC Control System, we take use of international brand such as Siemens, Mitsubishi PLC brand. As for the vacuum pump system, we take use of Leybold vacuum pumps, EVP vacuum pumps, Edwards vacuum pumps, KYKY turbo molecular pump etc.                  We can also do the customized for you as per customer request .