UV Spraying Line with Plastic Vacuum Metalizing Machine

   

 UV Spraying Line can be widely applied to UV painting of materials such as plastic, metal, glass , ceramic and other substrate. Features with the excellent surface forming ability.

Cosmetic cap UV Coating line vacuum metallizing plant,perfume cap pvd metallizing machine,plastic cap metallizing vacuum coating equipment
(suitable for plastic,glass,resin,metal,wood ect)

UV Spraying Vacuum Coating Machine can be widely applied to UV painting of materials such as plastic, metal, glass , ceramic and

other substrate. Features with the excellent surface forming ability, UV painting technology provides high-density adhesive force and

uniform coating for products.

Vacuum metallizing machine adopts the resistance heating in the vacuum chamber, to melt and vaporize the metal wire (aluminum wire)

cling to the resistance wire. The vaporized metal molecule deposit on the substrates, to gain the smooth film as well as high reflectivity.

Thus the surface of the items can be decorated and beautified.
Characteristic: reasonable structure, even film, good-quality film forming, quick pumping speed, the cycle of short, high efficiency

and easy operation, low energy consumption and performance advantages of stability.

UV Spraying Line including complete assembly line painting system, flame treatment room, electrostatic dust room, UV automatic painting room, Infrared preheating leveling, UV curable ,cooling air chamber.



Automatic painting technology, equipped with Japanese IWATA automatic spray gun, customer can also match ABB full-automatic painting robot.

Water curtain spray design and paint mist recycle system which could greatly reduce the proliferation of paint mist pollution.

Auto chain type design can flexibly carry out the line body planning and installation.



Entirely new human-machine interface design, PLC automatic control system and simple operation which can be handled by your fingertips.



Reasonable arrangement of infrared heating, the hole point of UV curing layout .Warm curing process without dead angle is completed quickly.



Length : Customized length, single painting with single baking, double spray painting with double baking, usually the length of automatic line is

50m, 90m, 120m and 200m etc.



Rotor chain: frequency adjustable transmission chain



Electrostatic dust precipitation: independent automatic electrostatic precipitation chamber and equipped with 6 electrostatic precipitation gun



Flame treatment: multiple flame treatment gun, improve the adhesion of specific product

Automatic painting: independent automatic spray chamber, equipped with multiple SWATA IWATA automatic spray gun, customer can also

select ABB full-automatic painting robot.



Infrared leveling: infrared pre-heat-flux bake length with accurate calculation, adopt multiple latest R&D infrared pre-heat-flux system with

adjustable temperature.



UV curing: equipped with multiple high power UV light ，whole point of UV curing device

Air purge: adopt high-efficiency filter, which could improve the purification rate and cleanliness

Electrical control: adopt PLC fully automatic control system,process parameters are controllable and adjustable


Applied industry:

UV Spraying Line Widely used in automotive, audio and various small appliances, computers, clocks and watches, toys,

cell phones, reflective Cup, cosmetics, toys, tableware, sanitary ware, shoe heel, ABS, PS, PP, PC, PVC, PET, nylon,

metal, Boli, glass, ceramics, TPU, etc . Electroplating effects,wine closures, caps: general electroplating-face, dumb-(semi-mute, all dumb),

the electroplating process wrinkles, lampworking, raindrops, seven colors;
Coating color: gold, silver, red, blue, green, purple, multi color, and so on. (Whatever color you want,you could spray

the top oil to make colorful).

Rolling vacuum coating machine

  Evaporation ,magnetron series rolling vacuum coating machine are mainly used to do the metal film on the surface on the plastic, cloth ,paper, tinsel.
   

  Product category: 
According to the working principle can be divided into the following categories
Resistance heating evaporation vacuum rolling machine
Induction heating evaporation vacuum rolling machine
Electronic beam heating evaporation vacuum rolling coating machine
Magnetron sputtering vacuum rolling coating machine
Electronic beam heating evaporation vacuum rolling coating machine are mainly used for high-melting material coating purpose, for example : SiO2 material.
Magnetron sputtering vacuum rolling coating machine deposition rate is low , however , it have a wide range application and high adhesion force advantages .
Application field :
Evaporation ,magnetron series rolling vacuum coating machine are mainly used to do the metal film on the surface on the plastic, cloth ,paper, tinsel. These products will be widely used on package, printing, anti-counterfeiting, Textile, electronic industry and so on.
Main feature:
1) The rolling system adopts high precision servo frequency conversation to control the speed. Stable operation, high coating speed, when it release and loading the products ,it will be very neat ,no scratch ,no drape to material. 
2) The tension system uses the digital control, high tension, Constant Linear Velocity, the moving speed faster.
3) Each wire-feeding unit controlled by computer motor separately. the speed can be adjusted together or separately with speed display .
4) Equipped with high standard vacuum pump system, with large vacuum pump speed, by PLC control.
5) Equipped with big capacity power source, high coating efficiency, good coating uniformity.
6) Stable operation, neatly release and loading, good coating uniformity, short production cycle, low energy consumption, easy operation and maintenance, stable performance and other more advantages .
Basic outfit:
The equipment including : vacuum pumping system, coating chamber , substrate material rolling system, evaporation system, electronic control cabinet, evaporation and coating operation platform and other parts .
1) Cylinder or square type , stainless steel SUS 304 or carbon steel Vacuum chamber . Chamber size can be customized basing on the coating width and roll diameter.
2) The vacuum system equipped with 1-2 sets diffusion pump, roots pump, mechanical pump ,It adopts pneumatic and magnetron valve and so on.
The rolling system adopts 6-10 group rollers. Loading roller, releasing rollers, water cooling roller and etc are separately driven by motor.。
3) Customer have a different choice for  coating system: evaporation wire-feeding coating system , induction evaporation system, magnetron sputtering coating system , wire-feeding structure and induction heating system including crucible, electrode, water cooling , wire feeder, power source and so on . The magnetron sputtering coating system can equip 1-10 flat targets and sputtering power source .
4) Auxiliary pumping system uses low temperature steam trap.

GVM series vacuum coating machcine for ITO film

  It has high conductivity, visible light transmittance and mechanical semiconductor film hardness and good stability.
    

 Operational principle:
Taking use of different target basement structure and different target materials, the machine will coat one or more layer of  nano  film on substrate surface ,generating high and low resistance ITO film.
Application filed:
Mainly applied to LCD display, plasma display, electroluminescent display, touch screen, solar cells, flexible circuit boards and other conductive glass, electronic instrument and other transparent and conductive films. It has high conductivity, visible light transmittance and mechanical semiconductor film hardness and good stability.
Main feature:
1. traditional vertical or efficient horizontal structure, multi vacuum chambers and sputtering chamber structure with the vacuum lock isolation, meet the different needs;
2. Adopting new model of planar target, columnar target, rectangular target, twin magnetron target sputtering technology, improve the effect of coating and efficiency;
3. Equipped high precision magnetic control power supply, gas flow, speed control, and high degree of automation. Simple operation.
4. Work piece rack adopt wheel roller structure, can set up automatic positive &negative rotation, adjust speed and good uniformity;
5. High-speed deposition rate and small temperature rise, avoid destroy for the tagets ;
Basic outfit:
1. Chamber structure: vertical ,horizontal structure and multi-chamber structure ,all stainless steel material , the vacuum chamber effective diameter of 800mm-2000mm, water-cooled double sandwich structure, inside stainless steel plate with a plug-in anti-fouling, easy to clean and operation;
2. Vacuum system: mechanical pumps, rotary vane pumps, roots pumps, molecular pumps, cryogenic pump , vacuum diffusion pump with cold trap, pre-pump is oil-free vacuum pump, with stainless steel pipes and valves;
3. Coating system: adopting 2- 8 sets of planar target or cylinder target, DC magnetron sputtering, DC and RF magnetron sputtering, HDAP coating
4. Pneumatic system: adopting 1-4 road gas flow meter and flow display control;
5. Control system: color touch screen, PLC, automatic and manual control can be converted any time; real-time display detailed parameters, automatic control the entire production process, automatic storage process parameters. The main electrical components Schneider and other famous brands;
6. Security system: Set abnormal sound and light alarm devices for water, electricity, gas,  perform the appropriate protection procedures;
7.auxiliary pump system: adopting a rapid circulation of low temperature steam trap;
8. The heating system: adopting tubular heating body, substrate temperature can reach 350 degrees;
9.Equipped with multiple target source according to customer requirements;

ZGD series vacuum coating machine for Diamond-like carbon

      

Operational principle:
This equipment adopts the vacuum evaporation ion beam technology. This equipment can install two to six different pure metal or alloy target material. This machine coat single layer and multi layer nanometer film. The film layer have the effect of high-performance and super-hard film layer, excellent wear resistance, corrosion resistance and beautification effect. This equipment mainly used in drill bits, milling cutter, core shaft, blades, precision mould, cutting tools industry, etc.
Main feature:
1. plasma source assisted deposition technology, pre-cleaning and the auxiliary deposition to the work piece.
2. Adopt the high power pulse bias power supply, enhance the coating adhesion
3. Adopt multiple sets of twin arc, which can install 2-6 different target materials. Pure metal or alloy composite nano film layer is achieved.
4. The work piece rack adopts rotation and revolution structure, large loading capacity and temperature resistance. The frame can move out of the chamber which is convenient to load heavy molds. The work piece rack can be customized according to customer requirements and adopts inverter to adjust, and infinitely adjustable speed.
5. The touch screen and PLC. This machine can realize automatic control, automatic and manual switch.
Basic outfit:
1. Chamber structure: vertical or horizontal structure ,all stainless steel material , the vacuum chamber effective diameter of 800mm-2000mm, water-cooled double sandwich structure, inside stainless steel plate with a plug-in anti-fouling, easy to clean and operation;
2. Vacuum system: mechanical pumps, rotary vane pumps, roots pumps, molecular pumps, cryogenic pump , vacuum diffusion pump with cold trap, pre-pump is oil-free vacuum pump, with stainless steel pipes and valves;
3. The coating system: using intermediate frequency magnetron sputtering power supply from one set to four sets. Equipped with 1-2sets of the unbalanced magnetron target, 6-14 sets hot cathode arc, the arc power supply, DC superposition pulsed bias power supply, the international leading level of arc source and anode layer ion source. Equipped with 1-2 sets ionization source from the United States;
4. The inflation system: automatic gas meter and flow display control;
5. Control system: color touch screen, PLC, automatic and manual control can be converted any time; real-time display detailed parameters, automatic control the entire production process, automatic storage process parameters. The main electrical components Schneider and other famous brands;
6. Security system: Set abnormal sound and light alarm devices for water, electricity, gas,  perform the appropriate protection procedures
7. Heating and baking system: stainless steel tubular heating element, substrate temperature up to 180 degrees, the temperature control using the Japanese conductivity meter, temperature control accuracy of ± 1 ° C;
8. film thickness control: quartz crystal thickness monitoring system can control the electron gun evaporation rate, precise control of film thickness, manual and automatic easy switching.
9. Control systems: real-time display detailed parameters, automatic control the entire production process, and automatic storage process parameters.

CVD RF vacuum coating equipment

 

 Operational principle:
This equipment adopts RF frequency technology to make mixed gas and substrate interaction in a certain temperature and vacuum conditions. It formed metal and compound membrane in the substrate surface, the substrate surface have wear resistance, oxidation resistance, corrosion resistance, specific electrical, optical and friction performance and other special requirements. The equipment is applied in glass, ceramics, semiconductors, metals industry etc. It can form all kinds of metal film, alloy plating film, reaction of compound film, dielectric film and so on.
Main feature:
1. traditional vertical or high-efficient horizontal , using high-performance RF power supply
2. Equipped with many of magnetic control target, various of target material .
3. The substrate temperature about 600 ℃, plasma assisted.
4. The system adopts oil-free vacuum system, to ensure the whole system work under the oil-free condition to make the film clean;
5. The vacuum system interlock protection, vacuum pump have alarm function when water shortage, power outage;
6. Touch screen and PLC automatic control, realize parametric settings to the main components , real-time monitoring and intelligent fault diagnosis.
Basic outfit:
 1. Chamber structure: vertical or horizontal structure ,all stainless steel material , the vacuum chamber effective diameter of 800mm-2000mm, water-cooled double sandwich structure, inside stainless steel plate with a plug-in anti-fouling, easy to clean and operation;
2. The work-piece frame: common monolithic or umbrella structure, or customized according to customer requirements, adopts inverter to adjust, and speed stepless  adjustable;
3. Vacuum systems: mechanical pump, vane pump, roots pump, molecular pump, cryogenic pump, high vacuum oil diffusion pump with cold trap .the pre-pump for oil-free vacuum pumps with stainless steel pipes and valves;
4. Vacuum assisted pump system, equipped with a rapid circulation of low temperature steam trap;
5. Pneumatic system: automatic gas meter and flow display control;
6. Control system: color touch screen, PLC, automatic and manual control convertible. Real-time display detailed parameters, automatic control the entire production process, automatic storage process parameters. The main electric elements adopt Schneider, Siemens and other famous brands;
7. Security system: water, electricity, gas abnormal sound and light alarm device, and perform the corresponding protection;
8. Heating and baking system: stainless steel tubular heating element, substrate temperature up to 350 degrees, the temperature control using the Japanese conductivity meter, temperature control accuracy of ± 1 ° C;
9. film thickness control: quartz crystal thickness monitoring system can control the electron gun evaporation rate, precise control of film thickness, manual and automatic easy switching.

CJHL series magnetron sputtering and Multi-arc ion vacuum coating machine

  

Operational principle:
CJHL Series Magnetron Multi-arc Vacuum Coating Machine is integrated by multi-arc ion coating and magnetron sputtering coating deposition technologies, It equipments with planar targets or  cylindrical targets . It not only have the High ionization rate, High deposition rate of the ion coating way. But also have the low temperature and high stability .Especially applies to all kinds of metal films, multi-layer film, alloy film chemicals, such as coating the super-hard wear-resistant film, anti-corrosion film and decorative film (gold, silver, black, red, blue, green and other colors), the multilayer films can
be coated in combining with the magnetron sputtering technology, stainless steel, aluminum, titanium, tungsten and other metal films can also be coated, such as TiN, TiC, TiCN, TiAlN, CrN, CU, AU, diamond film (DLC), decorative film ,metal film  , nonmetal film and its compound layer and the composite film.
Application field:
It applies to hardware, glass crafts, ceramic crafts, such as watches, mobile phone metal shell, sanitary ware, mould, electronic products, crystal glass, glasses, cutlery, knives and so on. You can make super-hard wear-resistant film coating, anti-corrosion film, decorative film (gold color, rose gold, brown, brown, bronze, blue, black, white, gray and other colors), it combined with magnetron sputtering technique can be plated the multilayer composite membrane and manufactured plated stainless steel, aluminum, titanium, tungsten and other metal films may be manufactured as coated TIN, TIC, TICN, TIALN, CRN, CU, AU, diamond film (DLC), decorative film metal , film and non-metallic composite coating film and its compounds film.
Main Feature:
1. it equipments cryogenic ion secondary source, some substrate without heating the material , It can directly do the cold plating film at room temperature, save energy, increase productivity.
2. the maximum of the temperature  for tool coating chamber can  600 degrees ，In addition to the tool Coater coating applications require heating device, other applications do not need the device.
3. High deposition rate, High coating speed, It can be widely used to do the decorative coating, functional coating on a variety of products . so it is a ideal equipment to do the high-grade and best coating for mass production.
4. Magnetron sputtering principle is based on the theory of the cathode  glow discharge , it expend the cathode surface magnetic field near the work piece surface. Then it improves the sputtered atom ionization rate. It keeps the magnetron sputtering  uniformity , also can improve the surface shining effect.
5,. The arc plasma evaporation source is reliable, it can work under 40A current in optimizing the cathode and the magnetic field structure , . It will happen atomic diffusion between the coating and the material. It also has the advantages that Ion Beam Assisted Deposition.
6, Vacuum pumping system, electric control system and complete vacuum coating system can be customized according to user requirements.

CJ series magnetron sputtering vacuum coating machine

   

 Magnetron sputtering vacuum coating machine system is an updated pvd sputtering coating technology with advantages of high sputtering speed, lower temperature, stable performance and simple manipula.
 Operational principle:
Sputtering is physical phenomenon that electron collide with argon atoms and turn into Argon ions and electron ions when electron accelerated flying towards the substrate under the electric field effect. Thereafter, the argon ions accelerated bombard target in the electric field, that will sputter a large number of target atoms, neutral target atoms (or molecules) depositing on the surface of the substrate forming a layer or multi-layers decorative and functional film.
Equipment configuration:
Structure type: vertical type or Horizontal type
Chamber type: single door or double doors
Power type: DC or Mid-frequency
Application field:
It can be widely used in high-grade decorative and functional films for watch, glasses , communications, electronics, machinery, decoration and transportation aviation and other industries.
 Main feature:
1, Higher deposition rate, less temperature rise, better avoid target destroyed and polluted
2, High-energy that released though the sputtering  make the film density and adhesion improved significantly;
3, Touch screen + PLC, to achieve automatic control, automatic / manual switch  anytime;
4, The coating chamber with a high volume, big loading capacity, high production efficiency.
5, The work-piece rotation frame with public structure can be set to automatically reversing, it can ensure the coating uniformity;
6, The whole configuration is reasonable, high pumping rate, low noise, low power consumption;
7, This device deposited film in density, uniformity, purity, hardness, etc. are able to meet customer requirements
Basic Outfit :
1, The coating chamber, valves, pipes are made of stainless steel, vacuum chamber  diameter range from Φ500mm to Φ2000mm ;
2, the vacuum system including:  mechanical pumps, rotary vane pumps, roots pumps and oil diffusion pump with cold trap or molecular pumps;
3, The coating system uses 2 to 10 sets of planar targets or cylindrical targets with 2 to 10 DC or frequency power source;
4, Auxiliary pumping system uses Low temperature steam trap
5,Inflatable system uses 1 to 4 gas flow meter and flow control (display) instrument control;
6, Equipped with Sound and light alarm device for the electronic control system when it happen circuit overload, the shortage of the water, cut-off the gas.
7, The control system (touch screen + PLC) can real-time display detailed parameters, automatic control the entire production process, automatic storage process parameters.
8, The model of the device equipped with high-power systems and ionization source bias assisted deposition coating;
9, Multiple sets of target source for customers choosing.
 

model	CJ-800	CJ-1000	CJ-1200	CJ-1400	CJ-1600	CJ-1800
Pumping speed	It will take less than 10 minutes from air pump to 9*10-3Pa
Ultimate vacuum	6*10-4Pa
pressure rising rate	0.67Pa/h
target	Cylindrical or planar targets  1----12PCS
Target power	10-----60KW DC or Mid-frequency 1-12sets
bias voltage	10--15KW	20KW	30KW	40KW	40--50KW	60KW
pump	Diffusion pump or molecular pump
Heating	9KW	12KW	15KW	18KW	24KW	36KW
Work frame	It can be customized designed，public rotation，rotation speed can be controlled
gas	Precision meter control 1-4 road work gas
control mode	Manual, semi-automatic and fully automatic control; Control panel use Chinese and English language

 PVD Magnetron Sputtering Coating Machine is a magnetron sputter technology pvd coating machine.
Which widely used in the below application field:
EMI film fo electronics appliance
Metal film for Glass, Ceramics,Mobile phone case,Computuer, PC, PET. etc.
Hard film of hardware and toolings such as TIN, TIALN film.
Watch,glass artwares,Sanitary products,tablewares, knife,crystal products etc.
Coating Film including TIN, TiC, TiCN, TiALN, CrN, Cu, Au, DLC decorative film coating.

HL Series multi arc ion pvd vacuum coating machine

  pvd arc ion vacuum coating machine used to make chrome,gold,brown etc coatings on different hardware products, general building hardware, locks, using arc ion plating machine in the sub-products suc.
 

 Hardwares pvd arc ion vacuum coating machine used to make chrome,gold,brown etc coatings on different hardware products, general building hardware, locks, using arc ion plating machine in the sub-products such as high block strap, case, silver frame, mobile phone shell, golf equipment, Jewelry, etc ,generally use the Arc /MF(+DC) magnetron sputtering composite coating machine, according to loading models use large or small machine,our company has provides more than 10 sets of high deposition chamber diameter 1600*1200mm ,with 10 arc evaporation source,ten pairs of frequency magnetron sputtering target coating machine for high-end mobile phone shell coating production, continuous stable operation over the past year. Such equipment can be plated gold color, rose gold, brown, brown, bronze, blue and other decorative film.

model	HL-1000	HL-1200	HL-1400	HL-1600	HL-1800	HL-2000
Pumping speed	It will take less than 10 minutes from air pump to 9*10-3Pa
Ultimate vacuum	6*10-4Pa
Pressure rising rate	0.67Pa/h
ion	Ф100 ion source，6-----36 sets
Ion power	5KW，45----160A, 6-----36 sets
bias voltage	10--15KW	20KW	30KW	40KW	40--50KW	60KW
pump	Diffusion pump or molecular pump
heating	9KW	12KW	15KW	18KW	24KW	36KW
Work frame	It can be customized designed，public rotation，rotation speed can be controlled
gas	Precision meter control 1-4 road work gas
Control mode	Manual, semi-automatic and fully automatic control; Control panel use Chinese and English language

Remark: "HL" means Multi arc ion pvd technology vacuum metalizing machine.
"HLB" means arc ion vacuum metalizing machine for stainless steel pipe or stainless steel plate hard film coating only.
It is a special vacuum metalizing machine with horizontal structure which can make PVD coating for customers with more convenient operation.
Tag: metal pvd vacuum metalizing machine; arc ion pvd technology; pvd metalizing machine

ZF series Evaporation vacuum coating machine

  Reasonable configuration for the vacuum system. High pumping speed, high efficiency, energy saving, full automatic process controller can be simple, reliable, beautiful.
 operational Principle :
The evaporation material (for example: Aluminum wire) vaporized and evaporated by high joule heat coming from high-resistance (heating elements), Vaporized aluminum material deposit on the surface of the substrate forming film.
product category:
ZF series evaporation vacuum coating machine including all kinds of the models ,for example:
Vertical single door type
Vertical double door type
Horizontal double door type
Square advertising board evaporation coating machine
Silicone oil protective film evaporation coating machine
Rainbow color evaporation coating machine
Inner coating evaporation coating machine
Laboratory/small size evaporation coating machine
   Application field :
1) It can be widely used to do the decorative coating and function coating on the surface of  plastic ,ceramic, glass , resin, candle and metal material .
2) high efficiency ,full automatic ,integrating the vacuum technology, evaporation coating and electromechanical integration technology together . Its an ideal equipment to do the high-grade decorative coating .
3) It can be widely used in Crafts, gifts, hardware appliances, accessories and electronics, machinery, light industry and other industries

 Main feature:
1） Variety of structure: vertical type; horizontal type; single door type; double-door type.
2） Equipped with1-2 sets new model evaporation electrode, easy installation and discharge, convenient maintenance. Work rack flexible and reliable by public rotation of gear transmission structure.
3） Reasonable configuration for the vacuum system. High pumping speed, high efficiency, energy saving, full automatic process controller can be simple, reliable, beautiful.
Main Configuration:
(1)  Variety structure: vertical type, horizontal type, single door, double-door, the vacuum chamber made by SUS 304 or high quality carbon steel. The vacuum chamber range from Φ600mm to Φ2200mm
(2)  Vacuum system including: mechanical pump; diffusion pump, roots pump, diffusion pump with cooling trap, or adopts molecular pump that have the save energy, no pollution, no noise, high efficiency advantages.
3) Coating system adopts 1-2 sets new model structure Copper electrode resistance evaporation system & power
4) Auxiliary vacuum system uses Low temperature steam trap.
5) The electronic control system has the sound and light alarm device when circuits overload, it cutoff of gas or water.
6) the control system (touch screen +PLC ) can real-time display the detailed parameter ,the whole process can be full-automatic controlled ,automatic storage process parameters

Vacuum Coating machine model	ZF-1400	ZF-1600	ZF-1800	ZF-2000
Inner size of the   coating room （mm）	Ф1400*1900	Ф1600*2000	Ф1800*2000	Ф2000*2200
Rotation diameter of work piece rack*the length of axis*the Qty of axis	Ф450*1700*6	Ф480*1700*6	Ф580*1700*6 Ф490*1700*8 Ф450*1700*9	Ф540*1900*8
Pumping speed	It will take less than 7 minutes from air pump to 2*10-2Pa
Ultimate vacuum	8*10-4Pa
Vacuum pumping system	KT-800+ZJP-600+H-150 +2X-15A	2*KT-800+ZJP-1200 +H-150+2X-30A	2*KT-800+ZJP-1200 +H-150+2X-30A	2*KT-800+ZJP-1200+ 2*H-150+2X-30A
power	60KW	85KW	85KW	100KW
Control mode	Manual, semi-automatic and fully automatic control; Control panel use Chinese and English language
Equipment size（m）	4.6*6*2.85	5*7*2.85	6*8*2.85	8*8*3

Vacuum Coating Machine model	ZF-500	ZF-800		ZF-1000	ZF-1200
Inner size of the   coating room （mm）	Ф500*500	Ф800*800		Ф1000*1200	Ф1200*1200
Rotation diameter of work piece rack*the length of axis*the Qty of axis	Ф150*400*3	Ф220*500*6		Ф240*700*6	Ф395*900*6
Pumping speed	It will take less than 7 minutes from air pump to 2*10-2Pa
Ultimate vacuum	8*10-4Pa
Vacuum pump system	KT-300+2X-30A	KT-400 +2X-70A		KT-500+2X-70A+2X-8A	KT-500+ ZJP-300+2X-70A+2X-8A
power consumption	15KW	20KW		35KW	40KW
Control mode	Manual, semi-automatic and fully automatic control; Control panel use Chinese and English language
Equipment size（m）	1.25*1.6*2		2*2.2*2	2.5*2.2*2	2.8*2.5*2
Remark: As for the PLC Control System, we take use of international brand such as Siemens, Mitsubishi PLC brand. As for the vacuum pump system, we take use of Leybold vacuum pumps, EVP vacuum pumps, Edwards vacuum pumps, KYKY turbo molecular pump etc.                  We can also do the customized for you as per customer request .

vacuum coating machine

Operational principle:
Sputtering is physical phenomenon that electron collide with argon atoms and turn into Argon ions and electron ions when electron accelerated flying towards the substrate under the electric field effect. Thereafter, the argon ions accelerated bombard target in the electric field, that will sputter a large number of target atoms, neutral target atoms (or molecules) depositing on the surface of the substrate forming a layer or multi-layers decorative and functional film. 
Equipment configuration: 
Structure type: vertical type or Horizontal type
Chamber type: single door or double doors
Power type: DC or Mid-frequency

Application field:
It can be widely used in high-grade decorative and functional films for watch, glasses , communications, electronics, machinery, decoration and transportation aviation and other industries.

Main feature:
1, Higher deposition rate, less temperature rise, better avoid target destroyed and polluted 
2, High-energy that released though the sputtering make the film density and adhesion improved significantly;
3, Touch screen + PLC, to achieve automatic control, automatic / manual switch anytime;
4, The coating chamber with a high volume, big loading capacity, high production efficiency.
5, The work-piece rotation frame with public structure can be set to automatically reversing, it can ensure the coating uniformity;
6, The whole configuration is reasonable, high pumping rate, low noise, low power consumption;
7, This device deposited film in density, uniformity, purity, hardness, etc. are able to meet customer requirements

Basic Outfit :
1, The coating chamber, valves, pipes are made of stainless steel, vacuum chamber diameter range from Φ500mm to Φ2000mm ;
2, the vacuum system including: mechanical pumps, rotary vane pumps, roots pumps and oil diffusion pump with cold trap or molecular pumps;
3, The coating system uses 2 to 10 sets of planar targets or cylindrical targets with 2 to 10 DC or frequency power source;
4, Auxiliary pumping system uses Low temperature steam trap
5,Inflatable system uses 1 to 4 gas flow meter and flow control (display) instrument control;
6, Equipped with Sound and light alarm device for the electronic control system when it happen circuit overload, the shortage of the water, cut-off the gas.
7, The control system (touch screen + PLC) can real-time display detailed parameters, automatic control the entire production process, automatic storage process parameters.
8, The model of the device equipped with high-power systems and ionization source bias assisted deposition coating;
9, Multiple sets of target source for customers choosing.