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显示标签为“optical coating machine”的博文。显示所有博文

2016年11月16日星期三

Vacuum coating equipment ABS plastic plating common process

Vacuum coating equipment ABS plastic plating common process
Vacuum coating equipment ABS plastic plating process can be divided into three parts, this is the pre-treatment process, chemical plating and electroplating processes. Each section contains a number of processes or procedures.
(1) vacuum coating equipment ABS plastic plating pretreatment process for pre-treatment process, including surface finishing, stress checks, degreasing and coarsen...ing.
① surface finishing. ABS plastics before the treatment, to be a surface finishing, this is because in the plastic injection molding process there will be residual stress. Special gates and a portion corresponding to the gate, there will be the internal stress.

② the stress screening method. At room temperature injection molded ABS plastic release acetic immersed 2 ~ 3min, then carefully cleaned surface, dry.
③ degreasing. You can have a lot of choice in addition to oil business, after degreasing, first wash in hot water, then wash in water, and then in a 5% sulfuric acid neutralization, and then cleaned before entering the roughing process, so you can protection roughening solution so life is extended.

④ coarsening. ABS plastic roughening methods there are three types, namely high acid, high chromic acid and phosphoric acid type, from the point of view of environmental protection, it should adopt the high sulfate type.
(2) vacuum coating machine ABS plastic plating process plating process includes sensitization, activation, electroless copper or nickel plating
3) vacuum coating machine ABS plastic plating process is divided into thick plating, decorative and functional electroplating plating three.
① vacuum coating equipment thicker plating. Due to the chemical coating is very thin, make metalized plastic achieve the effect, the coating must have a certain thickness, so to thicken after plating plating.
② vacuum coating equipment decorative plating decorative plating can be a copper-nickel-chromium process, it can be bright copper then other finishing, such as brushing bronze after treatment, it can be bright nickel plated copper after adding in the light, then plated imitation gold.
③ vacuum coating equipment functional electroplating. Functional functional purpose actually depends mainly on the nature of the surface electroplated coating to be embodied. In fact, from a broad perspective, also a decorative function, but the function mentioned here, or physical or chemical means, or electrical properties. For example the conductive coating, reflective coatings, electromagnetic shielding coating, welding coating and the like.

2016年2月21日星期日

CJ series magnetron sputtering vacuum coating machine

   
 Magnetron sputtering vacuum coating machine system is an updated pvd sputtering coating technology with advantages of high sputtering speed, lower temperature, stable performance and simple manipula.
 Operational principle:
Sputtering is physical phenomenon that electron collide with argon atoms and turn into Argon ions and electron ions when electron accelerated flying towards the substrate under the electric field effect. Thereafter, the argon ions accelerated bombard target in the electric field, that will sputter a large number of target atoms, neutral target atoms (or molecules) depositing on the surface of the substrate forming a layer or multi-layers decorative and functional film.
Equipment configuration:
Structure type: vertical type or Horizontal type
Chamber type: single door or double doors
Power type: DC or Mid-frequency
Application field:
It can be widely used in high-grade decorative and functional films for watch, glasses , communications, electronics, machinery, decoration and transportation aviation and other industries.
 Main feature:
1, Higher deposition rate, less temperature rise, better avoid target destroyed and polluted
2, High-energy that released though the sputtering  make the film density and adhesion improved significantly;
3, Touch screen + PLC, to achieve automatic control, automatic / manual switch  anytime;
4, The coating chamber with a high volume, big loading capacity, high production efficiency.
5, The work-piece rotation frame with public structure can be set to automatically reversing, it can ensure the coating uniformity;
6, The whole configuration is reasonable, high pumping rate, low noise, low power consumption;
7, This device deposited film in density, uniformity, purity, hardness, etc. are able to meet customer requirements
Basic Outfit :
1, The coating chamber, valves, pipes are made of stainless steel, vacuum chamber  diameter range from Φ500mm to Φ2000mm ;
2, the vacuum system including:  mechanical pumps, rotary vane pumps, roots pumps and oil diffusion pump with cold trap or molecular pumps;
3, The coating system uses 2 to 10 sets of planar targets or cylindrical targets with 2 to 10 DC or frequency power source;
4, Auxiliary pumping system uses Low temperature steam trap
5,Inflatable system uses 1 to 4 gas flow meter and flow control (display) instrument control;
6, Equipped with Sound and light alarm device for the electronic control system when it happen circuit overload, the shortage of the water, cut-off the gas.
7, The control system (touch screen + PLC) can real-time display detailed parameters, automatic control the entire production process, automatic storage process parameters.
8, The model of the device equipped with high-power systems and ionization source bias assisted deposition coating;
9, Multiple sets of target source for customers choosing.
 
modelCJ-800CJ-1000CJ-1200CJ-1400CJ-1600CJ-1800
Pumping speedIt will take less than 10 minutes from air pump to 9*10-3Pa
Ultimate vacuum6*10-4Pa
pressure rising rate0.67Pa/h
targetCylindrical or planar targets  1----12PCS
Target power10-----60KW DC or Mid-frequency 1-12sets
bias voltage10--15KW20KW30KW40KW40--50KW60KW
pumpDiffusion pump or molecular pump
Heating 9KW12KW15KW18KW24KW36KW
Work frameIt can be customized designed,public rotation,rotation speed can be controlled
gasPrecision meter control 1-4 road work gas
control modeManual, semi-automatic and fully automatic control; Control panel use Chinese and English language

 PVD Magnetron Sputtering Coating Machine is a magnetron sputter technology pvd coating machine.
Which widely used in the below application field:
EMI film fo electronics appliance
Metal film for Glass, Ceramics,Mobile phone case,Computuer, PC, PET. etc.
Hard film of hardware and toolings such as TIN, TIALN film.
Watch,glass artwares,Sanitary products,tablewares, knife,crystal products etc.
Coating Film including TIN, TiC, TiCN, TiALN, CrN, Cu, Au, DLC decorative film coating.